Peeyush Garg

Quality Engineer at Honda Cars India Ltd.

New Delhi Area, India

Summary
Automotive HVAC Reciprocating Engines Quality Analysis Automotive Repair Vehicle Testing New product development Automotive Design Design and Development Powertrain Automotive Engineering Automobile FMEA New Product Validation Mechanical Engineering
▪ B-Tech (Mechanical Engineering) with 5 years of experience in New Product Design and Development, Project Management and Quality Engineering.
▪ Presently working in Honda Cars India Ltd. in New Model Development and Support Functions Department under Engine division.
▪ Responsible for implementing design solutions for new product development and for cost reduction implementations geared toward enhancing efficiency of the vehicle.
▪ Having key experience in vehicle and engine testing activities.
Experience

Quality Engineer at Honda Cars India Limited

Jan 2016 - Present

New Model Development and Support Functions. ▪ Managing overall new model development related operations. Presently working on development of a new car model to be launched by year’s end. o Coordinating with designers in Japan and Thailand for engine improvements. o Diesel Engine development by endurance testing as per Indian road conditions. o Maintaining concise/ easily serviceable design and installation of engine into vehicle assuring zero fouling/interference with any part or tools. Competitive Bench Marking/ Market Problem Analysis. ▪ Involved in teardown of competitor latest car for analysis and further cost reduction ideas for own model. ▪ Undertaking market issues and doing their root cause analysis and closure by 5-Why, Why-Why analysis and PDCA tools.

Engineer at New Holland Fiat India Pvt. Limited

Aug 2012 - Jan 2016

New Product Development ▪ Worked for development of their latest launched product i.e. ‘Workmaster’ series, 55-70 hp range Tier 4 tractors for North American Market- from concept building stage till launch of the product. At prototype stage: o Worked with design team for concept finalisation by improvement in pre- existing platform, understanding the major changes required to reach the planned product level. o Worked with suppliers for prototype parts development for the concept model. At Development stage: o Engaged with development team in Italy for targeted performance delivery by optimising Engine and other vehicle parts eq. fuel circuit, cooling system, exhaust system. o Worked with design team for VA/VE targeting competitive pricing. ▪ Worked on development of their pipelined product MDL Excel Series tractor – with new features for easy handling and driveability. o Responsible for complete validation of product, maintaining 100% adherence to timeline for validation activities planned. ▪ Benchmarking done for the own product with that of competitors’ in terms of lab/field testing’s vs. engineering specifications for both above products. ▪ Tear down of competitors’ vehicles for detailed part analysis for cost reduction ideas and value addition (VA/VE) through reverse engineering. Current Product Development ▪ Worked on existing product 60-70hp series tractors for further improvements. o Tractor cooling system optimisation against reported issues. Worked on part level for improvement of radiators, intercooler, cooling fan etc. performances. o For vehicle’s noise reduction project, introduced new concept of viscous fan (self actuated fan only when required) to avoid unwanted noise at low power requirements. Worked with supplier (Borg Warner-Chennai) for development of customised fan as per product requirement. ▪ Worked on development project of existing smaller horsepower product (39hp-50hp tractors) for performance improvement by fuel injection system development with supplier (Bosch-Bangalore). ▪ Carried out various Cost Reduction Projects for competitive pricing of own product. o Well appreciated for an immense cost saving in a testing project by saving 80% of the testing cost. Suggested idea completed whole tractor testing project in around 200 thousands against planned 1.1 million. (Saved more than 800 thousands Rupees). o Suggested cost reductions by various parts localisations (bolts, hoses, etc) o Worked for implementation of sheet metal intake manifold in engine as value Engineering, replacing the casting intake manifold saving cost of about 14 %. o Worked for design improvement of various parts by compact designing thereby reducing additional weight, bulk etc directly impacting on costing. Project Management/ Program management ▪ Planned and prepared the Design Validation Plan (DVP) along with the targeted testing schedule, worked on Teamcentre (Siemens Software). ▪ Maintaining Product Integrity Reports (PIRs) against the developmental works and discussing the concerns with the management. Vehicle Testing and Other Responsibilities ​ ▪ Looked after testing vehicle assembly as well as part assembly activities at different prototype stages with required inspected parts for different testing & validation. ▪ Responsibly underwent teardown analysis of the components after testing for further analysis and improvements. ▪ Analysed and diagnosed testing data against specifications.

Education

B- Tech, Mechanical Engineering

Apr 2008 - Apr 2012

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