Offering over 15 years’ experience in Design and Development, Project Management and Process Improvements in Automotive industry. Flair with the concepts of Design, Development and validation processes of Automotive Body in White (BIW) / Closures and various manufacturing techniques using latest technologies and tools. Has in-depth understanding of the complete product development lifecycle having delivered 4 full scale Projects, 4 more products will be launched in next 2 years. Worked on variety of vehicle programmes like MUVs, SUVs, Pickup Trucks, Hatch backs & Compact Sedans from Mahindra & Tata Motors. Identifying scope for planning, implementing & monitoring technical specifications / design changes to meet Quality, Cost & Time lines. Activities includes Market Research Support, Benchmarking, Style Architecture Feasibility, Concepts generation, Detail Design & Development of Body Parts, Proto testing, Body Shop implementation, Post launch support, Resolution of Field Complaints. Well versed with Design for Six Sigma (DFSS) methodology with experience of applying it for 2 projects. Achievement oriented and innovative professional with excellent people management / leadership skills. Meticulous Planner with Leading, Coordinating & Organizing skills. Master in Data compilation, classification and analysis. Good Presentation & communication Skills. International Exposure, working with multinational teams- British, Italians, Americans, Koreans & Chinese. Core Competencies: New Product Design & Development (NPD) Automotive BIW & Closures Design Project Management Resource / People Management Change Management Design for Six Sigma (DFSS) APQP Catia V5 & Teamcentre PLM Process Enhancement ODC Coordination Reporting & Documentation
Divisional Manager-Closures, Glasses & Seals (Cars & Utility Vehicles), Engineering Research Center, Tata Motors Limited, Passenger Vehicles Business Unit
Mar 2013 to Present
Module Lead- Closures, Glasses & Seals Design - Cars & Utility Vehicles (September 2015 onwards): Leading a design team for Closures (Hood / Bonnet, Fender, Side Doors, Tailgate / Trunklid), Glasses & Rubber Seals for all new Cars / Utility vehicles emphasizing commonisation. Involved from Concept phase, Detail Design to Series Production & field complaints resolution. Responsible for meeting Cost, Weight and Quality / Functional targes. Implementation of new light-weighting technologies during feasibility stage of new Programmes. Taking Care of Value Engineering (VAVE) proposals for Cost & Weight reduction on current Series Production cars without change in performance & Processes. Responsible for resource planning & management, defining Scope of Work (SOWs) with time estimation for Engineering Suppliers & Offshore Development Centers (ODCs). Optimising Resource utilization to meet Project budgets. CoC Lead- Closures Design - Cars (April 2013 to August 2015): Responsible for Tailgate design on Nano GenX, the world’s cheapest Hatch back (Launched in May 2015) & Tiago Hatch back (Launched in April 2016). Designed Trunk Lid of an upcoming Compact Sedan with market leading boot space. Developed APQP common documents viz. DFMEAs, DVPs and Design Rules for design time reduction & meeting quality targets. Use of new Lightweight technologies such as Aluminium to achieve weight & cost targets. Successfully engineered the contemporary Styling of Closures meeting Low Cost Stamping requirements. Simultaneous coordination with Engineering with Styling & Manufacturing teams for reducing time to delivery. Saved Rs. 85 Lacs (FY 2014-15) in Closures of Tata cars (In-Production) using VA / VE. Co-Developed CAE procedure to predict Tailgate Sag with 90% correlation on Production Vehicles. Won first prize in the ERC Technical Seminar -2013 for Proposal of B Pillar Less Body Design.
Member Engineering, Tata Johnson Controlts Automotive Limited
May 2003 to Mar 2015
Design of Plastic Trim Parts
Engineer Body Engineering - R&D, Force Motors Limited
Nov 2001 to May 2003
Design of 3 Wheeler & Tractor Body parts
Engineer Body Engineering R&D, Force Motors Limited
Nov 2001 to May 2003
Design of 3 Wheel & Tractor Body parts.